Kodak 4020 Manuel d'utilisateur

Publication No. SM 2547-103/98SERVICE MANUALfor theKODAK EKTAPROSlide ProjectorModel 4020, 5020, 7020, 9020, (9020/CINE)© Kodak AG, Stuttgart 1998Mode

Every Day1. Keep trash away from static-sensitive equipment. Plastic materials, such as trash can liners and plasticfoam cups, generate the static ele

Lamp Problems 4020/5020/7020/9020 and 9020/CINEService Manual SM 2547-103/98 5-12 Kodak AG, Stuttgart

(figure 3-11 and page 5-28)SM 2547-1 Service ManualKodak AG, Stuttgart 5-13 03/98

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SM 2547-1 Service ManualKodak AG, Stuttgart 5-15 03/98

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Mirror PositionIn the Service Software TL-4575 there is an option in the menu “Lamp toggle” to check the MIRROR FUNCTIONand change the “lamp on” optio

Switch On ProcedureService Manual SM 2547-103/98 5-18 Kodak AG, Stuttgart

Switch On Procedure complete - No Keyboard FunctionSM 2547-1 Service ManualKodak AG, Stuttgart 5-19 03/98

No function with REMOTE CONTROLIR Remote ControlService Manual SM 2547-103/98 5-20 Kodak AG, Stuttgart

SM 2547-1 Service ManualKodak AG, Stuttgart 5-21 03/98

1. GENERAL INFORMATIONService ToolsUse the following tools to repair a KODAK EKTAPRO Slide Projector:TORX Screw Driversize 206TORX Screw Driversize 21

Service Manual SM 2547-103/98 5-22 Kodak AG, Stuttgart

Cable RemoteSM 2547-1 Service ManualKodak AG, Stuttgart 5-23 03/98

No Slide Transport forward/reverse and other projection problemsService Manual SM 2547-103/98 5-24 Kodak AG, Stuttgart

Shutter ProblemsSM 2547-1 Service ManualKodak AG, Stuttgart 5-25 03/98

see figureon page 28Service Manual SM 2547-103/98 5-26 Kodak AG, Stuttgart

Fan ProblemsSM 2547-1 Service ManualKodak AG, Stuttgart 5-27 03/98

Service Manual SM 2547-103/98 5-28 Kodak AG, Stuttgart

Slide Obstruction in Slide TrayConditions for a correct transport cycle- Check SLIDE LIFTER LEVER. In the up position, the alignment above the CENTERH

Wrong Transport Step by 80/140 SLIDE TRAYService Manual SM 2547-103/98 5-30 Kodak AG, Stuttgart

SM 2547-1 Service ManualKodak AG, Stuttgart 5-31 03/98

Safety Precaution1. Do not operate or repair the projector without proper accessories. Add all COVERS before use toprevent mechanical hazards and elec

No Focus ActuationService Manual SM 2547-103/98 5-32 Kodak AG, Stuttgart

SM 2547-1 Service ManualKodak AG, Stuttgart 5-33 03/98

No Standby FunctionService Manual SM 2547-103/98 5-34 Kodak AG, Stuttgart

Communication Trouble 4020/5020/7020/9020 and 9020/CINESM 2547-1 Service ManualKodak AG, Stuttgart 5-35 03/98

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SM 2547-1 Service ManualKodak AG, Stuttgart 5-37 03/98

AUTO FOCUS 5020,9020 and 9020/CINE: No AUTO FOCUS FunctionService Manual SM 2547-103/98 5-38 Kodak AG, Stuttgart

SM 2547-1 Service ManualKodak AG, Stuttgart 5-39 03/98

Accessory Slot 7020/9020 and 9020/CINEMalfunction of the 12/7 PIN Module· Check the “TR5" fuses on the ADAPTER PCB F11 and F12. Each fuse is 0.8

6. Projector Checking1. Power on the Projector. If there is no function and no initialization procedure, check the primary and thesecondary Fuse F1 an

Safety CheckNOTECheck the area around the repaired location.Make sure that parts and wires have been returned to the correct positions.Completely asse

CODER DISK· Check bolts for proper fitting (see figure 6-2).· Take care that the slots of the CODER DISK are free of dust.· Ensure that the CODER DISK

7. MAINTENANCEMaintenance IntervalsAfter about 1 500 running hours or 500 000 SLIDE LIFTER cycles at a room temperature of 0 - 40°C (32 - 104°F)we rec

The following parts should be checked for wear and, if necessary, replaced.The optical parts, such as LENS, CONDENSER LENS and HEAT ABSORBING GLASS sh

LubricationUse the lubricant BARRIERTA L 25 DL (50 g) No. 558 1960.NOTENever use any other oil or lubricants.Grease all arrow marked spots.MECHANISM F

LENS MOUNTGLIDING SURFACEfigure 7-4Service Manual SM2547-103/98 7-4 Kodak AG, Stuttgart

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CUSTOMER EQUIPMENT SERVICES KODAK AG STUTTGART GERMANYKodak

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2. INTRODUCTIONThe Kodak EKTAPRO Slide Projector series is a new family of Projectors that uses the latest mechanical andelectronic technology.The Pro

Projector ModelsEKTAPRO Model 4020Features and Functions:Line voltages : 120/220/230/240V or 100/220VAC can be select with anexternal VOLTAGE SELECTOR

EKTAPRO Model 4020Adjustable Tray Motion : Tool PN 622 0454 has to used on Projectors from SN 85 xxx andaboveManual elevator mechanism : Two height ad

EKTAPRO Model 5020Features and Functions:All features and functions of Model 4020Additional:AUTO FOCUS : Each slide will be focused, independent of th

EKTAPRO Model 7020Features and Functions:All features and functions as Model 4020.Additional features:Application Slot : for Kodak and OEM ADAPTERSBus

PLEASE NOTEThe information contained herein is based on the experience and knowledge relating to the subjectmatter gained by Kodak prior to publicatio

EKTAPRO Model 9020Features and Functions:This multi purpose Projector has all of the features of the EKTAPRO 7020.Additional features include:AUTO-ZER

OverviewModelFUNCTIONS/ACCESSORIES4020 5020 7020 9020DUAL LAMP MODULE (Extra BRIGHT)XXXXTIMER-X-XAUTO-ZERO---XADDRESS SWITCH--XXAPPLICATION SLOT--XXAU

AccessoriesDUAL LAMP MODULECAT No. 718 4369CABLE REMOTECAT No. 712 1080HEAT ABSORBING GLASS with CLIP(not installed in Model 3020)CAT No. 717 7140 (6m

CONDENSER KIT 4X4 (with CLIP)CAT No. 714 4967IR REMOTE System RA (with Random Access)CAT No. 712 1072complete with RECEIVER and TRANSMITTERRECEIVERTRA

IR REMOTE System RA/LP (Laser Pointer)CAT No. 712 1064 complete with RECEIVERTRANSMITTERRECEIVER as use with IR REMOTE System RA.12/7-PIN MODULECAT No

12/7-PIN ADAPTER CABLECAT No. 712 5883TWIN SOCKET ADAPTERCAT No. 712 5909see NEWSLETTER #3/MAY/1996 page 7figure 2-14CBfigure 2-15SM 2547-1 Service Ma

SLIDE SYNCHRONIZERCAT No. 712 5891 (not available)see page 16 OEM ACCESSORIESLAMPSCatalog No. Description Lifetime145 2259 EXR 82V/300 W life time abo

SpecificationElectrical Supply : 120/220/230/240 V: or 100/220 V: 50/60 HzPower Consumption : 380 WDimensions : 310 x 355 x 145 mm max. (l/w/h) with t

P-Bus / RS 232 “IN”PIN No.Signal1Connected to 4 and 62Receive Data (RxD)3Transmit Data (TxD)4Connected to 1 and 65Signal Ground6Connected to 1 and 47-

ACCESSORY SLOTa1234567891012345678910bfigure 2-19PIN No.Signala1SDA (I2C Data)a2I2C_INT (Interrupt)a3SLOT_232_R, TTL Levela4not useda5SLOT_Aa6SLOT_Ca7

TABLE OF CONTENTSELECTROSTATIC DISCHARGE... 1-1O

OEM ACCESSORIESCOPYRIGHTThe adapter of this English company is only designed to use traditional AV cassette recorders. Cue pulsesrecorded on the tape

SLIDE SYNCHRONIZER ADAPTER by KODAK AUSTRALIAKodak Australia offers an own solution of a slide synchronizer adapter. This unit is built in the IR Rece

ADAPTER by MÜWOThe German company offers a slide synchronizer adapter which is built into the EKTAPRO Cable RemoteControl. A 6pin socket provides conn

ADAPTERS by MAYER & ZELLERThe Swiss company Mayer & Zeller offers a 1000 Hz adapter which comes along in a small black plastic boxwith a stand

ADDRESSESCONTROL SYSTEMS• ARION 701 South 7th Street Delano, MN 55328 USATel: (001) 612 972 3351Fax: (001) 612 972 3524• Bässgen AV Technik GmbH Haupt

SOFTWARE for direct PC CONTROL• ARION 701 South 7th Street Delano, MN 55328 USATel: (001) 612 972 3351Fax: (001) 612 972 3524• AVC Team Bieber Am Holl

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3. THEORY GUIDEBlock DiagramAll functions of the projector are controlled by the MICROCONTROLLER ( MC68HC016B with 16k ROM) on theMASTER PCB.The contr

Dual Lamp ModulePower andLampRegulationLineSwitchFuseAccessory SlotTray MotionPCBDriverM 5V DC12V DC26V DC36V DCMMirror MotorFocusControlMICROCONTROL

Microcontroller UnitThe main device on the MASTER PCB is the 16-bit MICROCONTROLLER unit MC68HC05B16 fromMOTORolafor the models EKTAPRO 4020 - 9020 an

CONDENSER KIT 4X4 (with CLIP)... 2-9IR REMOTE System RA/LP (L

Description of FunctionsPower SupplyThe PROJECTOR POWER SYSTEM consists of a• POWER INPUT ASSEMBLY with POWER ON/OFF SWITCH, PRIMARY FUSE HOLDERand VO

Power Regulation BoardPower ModuleFuseVoltage SelectorSwitchLN)))BlackRedWhiteGrayRegulatorRegulatorLineFilterZero CrossCircuit10V26VBlue12V DC5V DCVS

Switch On / Initialize ProcedureProjector Status: Mechanic position is not knownProjector is energizedThe MICROCONTROLLER starts the initialization ro

Slide Change SequenceProjector Status:- SLIDE LIFTER down- SHUTTER is open- SLIDE is in GATE- LAMP is energizedStart: “Forward”/"Reverse" BU

Tray MotionThe STEPPER MOTOR is responsible for the slide tray movement. To move the tray one slide forward or reverse47 steps are necessary in case a

Tray Motion Sequence:a) Go To Zero Position Projector Status: - EnergizedSignal from: - P-Bus (Model´s 4020 and 5020 input only)- Auto Zero (Model 902

b) Go to next slide positionProjector Status: There is a slide in the gate and it is projected.Start action: The forward or reverse BUTTON is actuated

LAMP Controla) Dual LAMP OperationAll Models are equipped with a DUAL LAMP MODULE (Extra Bright).The POWER REGULATION PCB on all Models contains a LAM

b) LAMP settingModels 4020 - 9020 and 9020/CINE:a) Through the LAMP SWITCH or P-BusThe settings of the LAMP are change by using the LAMP dimming funct

e) Lamp DimmingThe LAMP DIMMING FUNCTION is installed in Model 4020 - 9020. It is used for dissolving for Economy andStandard LAMP settings. The main

Power Supply ... 3-4The TRAN

The zero-cross circuit creates an impulse whenever the LAMPvoltage crosses the zero line (LAMP voltage close to zero).Seefigureb.Therefore, every 10ms

FocusThere are different possibilities to get a crisp and clear focused image on the screen.1. Use the FOCUS KNOB. In this case the LENS will be moved

AUTO FOCUSThe AUTO FOCUS feature is installed in the EKTAPRO Model 5020,9020 and 9020/CINE.A “low” FOCUS EXT signal from the MICROCONTROLLER enables t

P-BUSAll the Models are equipped with the P-Bus feature.The Models 4020 and 5020 has only an Input Bus, Models 7020 and 9020 and 9020/CINE an IN/OUT B

Command StructureThe Command Structure is binary coded with three consecutive 8-bit bytes. Synchronization is achieved by abreak in the transmission o

Accessory slotThis slot was designed for EKTAPRO Models 7020, 9020 and 9020/CINE to receive certain professionaldissolveunits. The 12/7 PIN ADAPTER is

Remote ControlPin No.Signal112 VDC2Gnd3Signal 1 (LSB)4Signal 25Signal 36Signal 47Signal 5 (MSB)8Interrupt12 VDC = average value between7.2VDCand14.5VD

List of Remote Control Commands:Key/Function Command decimal Command binary54321Slide forward16 10000Slide backwards8 01000Focus forward4 00100Focus b

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4. DISASSEMBLY/ASSEMBLYUPPER HOUSING1. Remove the LAMP MODULE.2. Remove the KNOB.3. Remove the 4 SCREWS.4. Remove the UPPER HOUSING.UPPER HOUSINGKNOBB

MECHANISM FRAME and LENS MOUNT... 4-12LENS MOUNT ...

BUTTONS and COVER PLATES1. Remove the UPPER HOUSING. See page 4-1.2. Remove the 3 BUTTONS.3. Remove the small COVER PLATE.4. Loosen the HOLDING CLIP a

AssemblyNOTEPlease note the positions of the 3 BUTTONS and the SWITCH on the KEYBOARD PCB.BUTTONS (3)figure 4-4SWITCH POSITION on the KEYBOARD PCBfigu

CENTER HOUSING1. Remove the UPPER HOUSING. See page 4-1.2. Remove the FOCUS INDICATOR.3. Release the HOLDING CLIP at the KEYBOARD and remove the PCB.4

9. Remove the CODER DISK and 2 GEAR WHEELS.10. Remove the 4 SCREWS.11. Remove the CENTER HOUSING.12. Remove the 2 SCREWS and the MOTOR.13. Remove the

14. During disassembly and assembly of the CENTER HOUSING, place the TRAY RELEASE LEVER intothe position as shown below.TRANSPORTRELEASE LEVERIMPORTAN

15. At the accessory slot, insert the ADAPTER into the GUIDE of the CENTER HOUSING.16. Check that the POWER SUPPLY PCB is positioned in the GUIDE of t

FAN, KEYBOARD PCB and TRAY MOTION PCB1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Disconnect the FAN MOTORS

NOTEWhen placing the FAN in the LOWER HOUSING, insert the FAN as shown in figure 4-13.FANGUIDELOWER HOUSINGFOAMfigure 4-13GUIDE forFANGUIDE HOLE for F

BACK PANEL PCB1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the FAN. See page 4-9.4. Remove the BACK

TRANSFORMER, POWER SUPPLY PCB and BACK PLATE ASSEMBLYNOTEIt is easier to remove the complete TRANSFORMER, POWER SUPPLY PCB and BACK PANEL ASSEMBLYat t

No Slide Transport forward/reverse and other projection problems ... 5-24Shutter Problems ...

MECHANISM FRAME and LENS MOUNT1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the 4 SCREWS and the TRAN

LENS MOUNT1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the 4 SCREWS and the TRANSFORMER. See page 4-

7. Remove the SCREW, PLATE and the SHAFT.8. Remove the SCREW, SHUTTER and the SHOCK ABSORBER.9. Remove the SCREW and the MAGNET.10. Remove the 3 SCREW

If the SHUTTER has to be replaced and the COVER MECHANISM FRAME is provided with the small recess,the SHUTTER has to be bent first. Otherwise it might

RETAINER AF ASSEMBLYModel 5020, 9020 and 9020/CINE1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the 4

10. Remove the SCREW, the TRANSMITTER PCB, and the TRANSMITTER COVER.11. Remove the 2 SCREWS and the RECEIVER PCB.SCREW (3)RECEIVER PCBfigure 4-22SM25

MECHANISM FRAME1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the 4 SCREWS and the TRANSFORMER. See pa

7. Remove the TRAY RELEASE LEVER. See figure 4-24.8. Remove the LEVER, SLIDE LIFTER and the 2 SPRINGS.9. Remove the SPRING, SLIDE REGULATION LEVER and

10. Remove the LEVER and the SPRING.11. Remove the SPRING and the PRESSURE PAD.12 Remove the 2 SCREWS, the CAM and the SHUTTER SENSOR ASSEMBLY.13. Rem

AUTO FOCUS PCB and FOCUS MOTOR1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the FAN, KEYBOARD PCB, an

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Master Board PCB1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the FAN, KEYBOARD PCB and the TRAY MOTI

Master Board PCB ConnectorsCAUTIONDuring the assembly take care that all CONNECTORS are correctly plugged in!MASTERBOARDComponent SideSMDJ5J2J13J11J9J

MICROCONTROLLER1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the SCREW and the COVER.4. Use a PLCC EX

LOWER HOUSING1. Remove the UPPER HOUSING. See page 4-1.2. Remove the CENTER HOUSING. See page 4-4.3. Remove the FAN, KEYBOARD PCB and TRAY MOTION PCB.

DUAL LAMP MODULE (Extra Bright)1. Remove the LAMP MODULE from the PROJECTOR.2. Lift the EJECTOR LEVER . The defective LAMP will eject from the LAMP SO

4. Remove the 3 SCREWS, the 2 WASHERS and the LAMP HOUSING.5. Remove the GRILL PLATE, the AIR EXHAUST PLATE, the HOOK, the SPRING and the LAMPMODULE L

6. Remove the 2 EJECTORS.7. Remove the SPRING - Model 4020, 5020, 7020 ,9020 and 9020/CINE.8. Remove the MIRROR, the SPRING and the MIRROR HOLDER.9. R

DUAL LAMP MODULENOTEThe SPRING in the DUAL LAMP MODULE has to be mounted without tension between theMIRROR and the MOTOR.LubricationUse the lubricant

CAMfigure 4-36GLIDING SURFACELENS MOUNTfigure 4-37Service Manual SM2547-103/98 4-30 Kodak AG, Stuttgart

5. DIAGNOSTICSDiagnostic Overview EKTAPRO 4020/5020/7020/9020 and 9020/CINEPage5-3PREPARATIONPage5-4NO FUNCTION= Power LED deenergized= FAN not oper

ELECTROSTATIC DISCHARGECAUTIONThis equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use cautionto prevent dam

Communication Trouble 4020 - 9020 and 9020/CINE Page 5-35Autofocus 5020/9020/9029/CINE : No Autofocus Function Page 5-38Accessory Slot 7020/9020

PreparationConditions:-Ensure that line voltage does not vary more than +/- 5 % from the selected value on theprojector.- Insert a LAMP MODULE with a

No FunctionService Manual SM 2547-103/98 5-4 Kodak AG, Stuttgart

see figureon page 28SM 2547-1 Service ManualKodak AG, Stuttgart 5-5 03/98

see figureon page 28Service Manual SM 2547-103/98 5-6 Kodak AG, Stuttgart

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Switch on Procedure ProblemsSM 2547-1 Service ManualKodak AG, Stuttgart 5-9 03/98

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SM 2547-1 Service ManualKodak AG, Stuttgart 5-11 03/98