Kodak Home Pageon InternetIntranetTable of Contents© Eastman Kodak Company, 1999{ServiceManual}{Production}{KodakServiceSupport}Publication No. SM5440
SERVICE MANUAL10 18NOV97 – SM5440-1Replacing the THERMAL FUSE ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacement pro
Replacements and InstallationsSM5440-1 – 18NOV97 11[6] Lift and remove the LOWER LIGHT BAFFLE ASSEMBLY.[7] Lift the GRILLE ASSEMBLY up.[8] Remove the
SERVICE MANUAL12 18NOV97 – SM5440-1Replacing the CYCLE SOLENOID ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacement p
Replacements and InstallationsSM5440-1 – 18NOV97 13Replacing the MECHANISM ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the re
SERVICE MANUAL14 18NOV97 – SM5440-1Replacing the AUTO-FOCUS BRACKET ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replaceme
Replacements and InstallationsSM5440-1 – 18NOV97 15[7] Remove the DIRECTION LEVER SPRING from the DIRECTION LEVER.[8] Disconnect the LIFT LEVER SPRING
SERVICE MANUAL16 18NOV97 – SM5440-1A091_0010HAA091_0010HCASELECT LEVERSPRINGSELECT LEVERTABLIFTLEVERBEARINGNUTE-RINGE-RINGBEARINGASSEMBLYCAM STACKLIFT
Replacements and InstallationsSM5440-1 – 18NOV97 17[20] Remove the 2 SCREWS from the CYCLESOLENOID.[21] Remove the CYCLE SOLENOID.[22] Slide the PLUNG
SERVICE MANUAL18 18NOV97 – SM5440-1Replacing the LAMP SOCKET TERMINAL ASSEMBLYStyle 1 LAMP SOCKET TERMINAL ASSEMBLYWarningDangerous Voltage[1] Disconn
Replacements and InstallationsSM5440-1 – 18NOV97 19Replacing the LENS MOUNT ASSEMBLY - Auto Focus ModelWarningDangerous Voltage[1] Disconnect the main
2 18NOV97 – SM5440-1PLEASE NOTE The information contained herein is based on the experience and knowledge relating to thesubject matter gained by Eas
SERVICE MANUAL20 18NOV97 – SM5440-1Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus ModelWarningDangerous Voltage[1] Disconnect the main power.[2] D
Replacements and InstallationsSM5440-1 – 18NOV97 21Replacing the AUTO-FOCUS SWITCH ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] D
SERVICE MANUAL22 18NOV97 – SM5440-1[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY.[3] Remove the FOCUS KNOB.ImportantIt is necessary
Replacements and InstallationsSM5440-1 – 18NOV97 23Installing the FOCUS SHAFT ASSEMBLYImportantDo the adjustments for the PHOTOCELL NULL and AUTO-FOCU
SERVICE MANUAL24 18NOV97 – SM5440-1Installing the FOCUS SHAFT ASSEMBLY[1] Do the replacement procedure for the FOCUS SHAFT ASSEMBLY in reverse order.
AdjustmentsSM5440-1 – 18NOV97 25Section 2: AdjustmentsAdjustment SpecificationUse T-BAR TL-3003 to bend the CYCLE LEVER to adjust the CYCLE SOLENOID.Ad
SERVICE MANUAL26 18NOV97 – SM5440-1Adjustment SpecificationThis adjustment adjusts the strobe and timing of the INDEXER LEVER. The gate edge of the bl
AdjustmentsSM5440-1 – 18NOV97 27Adjusting the SLIDE LIFT LEVER MANUAL, with MECHANISM OutWarningDangerous Voltage[1] Disconnect the main power.[2] Do
SERVICE MANUAL28 18NOV97 – SM5440-1Adjusting the Focus Light Path - Auto Focus ModelsAdjustment SpecificationSeat AUTO-FOCUS TARGET SLIDE TL-3002 on th
AdjustmentsSM5440-1 – 18NOV97 29[10] Bend the AUTO-FOCUS BRACKET ASSEMBLY MIRROR until the image is within the target on the TARGETSLIDE. Use ADJUSTM
SM5440-1 – 18NOV97 3Adjusting the Focus Light Path - Auto Focus ModelsAdjustment Specification . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE MANUAL30 18NOV97 – SM5440-1ImportantIf you cannot obtain the NULL position after doing the adjustment approximately 3 times, go to the adjustm
AdjustmentsSM5440-1 – 18NOV97 31WarningDangerous Voltage[4] Energize the projector.[5] Set the projector to the LO-LAMP position.[6] Install and hold
SERVICE MANUAL32 18NOV97 – SM5440-1[11] Install the FAN CAP 232729 in the PHOTOCELLHOUSING.[12] Manually move the CLAMP PAD ASSEMBLY until the TAB is
AdjustmentsSM5440-1 – 18NOV97 33[16] Set the projector to the LO-LAMP position.[17] Observe the image of the focus light path on the bottom of the FAN
SERVICE MANUAL34 18NOV97 – SM5440-1Adjusting the CLAMP PAD ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the removal for the LO
AdjustmentsSM5440-1 – 18NOV97 35A091_0013GASHUTTERDARKPADPRESSUREA091_0013GCA
SERVICE MANUAL36 18NOV97 – SM5440-1Section 3: LubricationApply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector; see the
LubricationSM5440-1 – 18NOV97 37A100_0020GAA091_0023HA
SERVICE MANUAL38 18NOV97 – SM5440-1A091_0022DA
ToolsSM5440-1 – 18NOV97 39Section 4: ToolsToolsThe LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LOWERH
SERVICE MANUAL4 18NOV97 – SM5440-1Section 1: Replacements and InstallationsReplacing the LOWER HOUSING ASSEMBLYWarningDangerous Voltage[1] Disconnect
SERVICE MANUAL40 18NOV97 – SM5440-1Section 5: SpecificationsItem DesriptionElectrical Supply Standard U.S. Models: 110 - 125 V acJapan J Models: 100 V
SpecificationsSM5440-1 – 18NOV97 41REMOTE INLETAutomatic Timer Operates between the following times:• Fast = 3 1 second• Slow = 22 6 secondsElevat
SERVICE MANUAL42 18NOV97 – SM5440-1Section 6: DiagnosticsMAIN MOTOR VoltagesMAIN MOTOR PIN ColorsMAIN MOTOR PIN VoltagesPIN Color12 brown11 red10 viol
DiagnosticsSM5440-1 – 18NOV97 43PHOTOCELL VoltagesPHOTOCELL Voltages5-PIN REMOTE CORD PLUG Voltages5-PIN REMOTE PLUG VoltagesPINS Voltage1-2 14.5 V ac
SERVICE MANUAL44 18NOV97 – SM5440-1SMALL COMPONENT BOARD ASSEMBLY 256809 VoltagesDescription Component RED +, BLACK - VoltageTIMER Circuit CR3 + to -
DiagnosticsSM5440-1 – 18NOV97 45Voltage Specifications - General PartsPower, Illumination, and Cooling MalfunctionsPart Procedure VoltageFOCUS MOTOR --
SERVICE MANUAL46 18NOV97 – SM5440-1Slide Transport MalfunctionsMalfunction CheckForward and reverse do not operate using theFRONT PANEL BUTTONS or REM
DiagnosticsSM5440-1 – 18NOV97 47The projector does not change cycles whenusing a DISSOLVE CONTROL; the REMOTECONTROL and CONTROL PANEL BUTTONSoperate
SERVICE MANUAL48 18NOV97 – SM5440-1Focus MalfunctionsTIMER does not operate 1. Check the VARIABLE RESISTOR forcorrect operation and install a new part
DiagnosticsSM5440-1 – 18NOV97 49No remote focus, RACK SOLENOIDASSEMBLY operates (Auto Focus Models)1. Check that the REMOTE CORD operatescorrectly; us
Replacements and InstallationsSM5440-1 – 18NOV97 5[4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.[5] Pull the SMALL CIR
SERVICE MANUAL50 18NOV97 – SM5440-1AUTO FOCUS MOTOR operates continually 1. Install the TARGET SLIDE TL-3002 in theGATE MECHANISM.2. Check that the al
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SERVICE MANUAL6 18NOV97 – SM5440-1[19] Lift and remove the FAN SHAFT ASSEMBLY.Installing the FAN SHAFT ASSEMBLYImportantWhen installing the FAN and ME
Replacements and InstallationsSM5440-1 – 18NOV97 7Replacing the MOTORWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacement proc
SERVICE MANUAL8 18NOV97 – SM5440-1Replacing the WORM PULLEY and MECHANISM BELTWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replace
Replacements and InstallationsSM5440-1 – 18NOV97 9Installing the WORM PULLEY and MECHANISM BELTImportantWhen installing the FAN and MECHANISM BELTS, i
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